When standard stock forms aren’t enough, custom forgings can provide the strength, size, and geometry required for demanding industrial applications. Double Eagle Alloys partners with customers to source, forge, machine, and deliver custom components manufactured to exact specifications, helping reduce lead times and keep critical projects moving forward.
Whether you need a one-off replacement part, a specialized alloy forging, or support during a plant outage, our team can help identify the right solution and coordinate every stage of the project from raw material procurement through finished machining.
Custom Forged Components for Critical Applications
Forging is a manufacturing process that shapes metal under high pressure to create components with excellent structural integrity and mechanical performance. Custom forgings are commonly used when standard bar, plate, pipe, or fittings cannot meet dimensional or application requirements.
Double Eagle Alloys supports projects involving forged components manufactured from nickel alloys, stainless steels, and specialty materials used in demanding environments. Our network of forging and machining resources allows us to provide complete solutions for complex parts that require both custom forging and precision machining.
Common applications include:
- Reducers
- Rings
- Discs
- Flanges
- Hubs
- Sleeves
- Shafts
- Custom pressure-containing components
- Replacement parts for maintenance and turnaround projects
Rapid Turnaround Project Support
When equipment failures occur, waiting weeks or months for replacement parts is not always an option.
In one recent project, a urea ammonium nitrate facility required an emergency replacement reformer cone reducer during a plant turnaround. After reviewing the specifications, Double Eagle Alloys sourced a Nickel Alloy 800H/HT ingot, coordinated the forging operation, and completed the final machining to the customer’s requirements. The finished component was delivered in less than one week, significantly faster than the multi-week lead times available elsewhere.
While every project is different, this example demonstrates our ability to respond quickly when critical components are needed to keep operations running.
Need a Custom Forging?
Whether you’re replacing a critical component, sourcing a difficult-to-find alloy, or looking for a faster alternative to long manufacturing lead times, Double Eagle Alloys can help. Our team has the experience and supplier network to support projects from raw material procurement through finished machining.
Questions? Contact our team today to discuss your custom forging requirements and learn how Double Eagle Alloys can support your next project.