Double Eagle Alloys offers a full range of in-house services and capabilities to support your material from raw bar to finished component. Our processing capabilities, including machining, saw cutting, centerless grinding, gear hobbing, and keyway machining, are complemented by quality-focused services such as Positive Material Identification (PMI) and ink jet line marking for full traceability. By combining precision processing with material verification, we help ensure that every order meets your specifications and is ready for efficient use in your operation.
Machining
Machining is a part of what is referred to as subtractive manufacturing. This includes many processes that remove material until a piece of raw material is in the shape to be used by a customer.
Bar Straightening
We offer bar straightening services to help ensure long products meet the dimensional and performance requirements of demanding applications. Our bar straightening capability helps improve the consistency and usability of long bar by reducing bow, sweep, and other variations that can occur during material handling, processing, or prior manufacturing steps.
Saw Cutting
Double Eagle Alloys, Inc. has three fully automatic band saws, capable of cutting single or multi-cut jobs up to 22” in diameter. Square cuts and tight tolerances are our specialty.
Grinding
Grinding is a process that produces very accurate dimensions and fine finishes. It is used to rapidly remove large volumes of metals and also for taking away small amounts of material at a time.
Keyway Machining
When your material requires internal keyways, such as couplings, hollow shafts, and other power transmitting components you can count on Double Eagle Alloys to manufacture your shafts in various sizes and specifications per your project requirements – as small as 1/16″ up to 3/4″. Using our state-of-the-art keyway cutting production equipment, our qualified machinists are capable of producing parallel keys, woodruff keys, and double-ended keyways with the proper attachments.
Bar Hobbing
Double Eagle Alloys provides high-quality and accurate bar hobbing capabilities to meet any complex gear manufacturing requirements across a variety of industries.
Material Testing
We offer a range of material testing and verification services to help ensure products meet the chemical, mechanical, and documentation requirements of your application.
Ink Jet Line Marking
Custom designed, continuous line marking on shafts to including alloy, size, part number, specification, etc. which allows for easy identification.
Your Material Processing Partner
At Double Eagle Alloys, we provide precision processing services designed to meet the exact requirements of demanding applications. From bar straightening and grinding to custom machining and finishing, our capabilities help ensure your material arrives ready for performance. Contact our team to learn how our processing services can support your specifications, timelines, and long-term reliability.